A System Built for Autonomous Industrial Operations
DigiTwin.ai has developed a revolutionary platform that creates digital twins of your industrial operations, enabling unprecedented levels of insight, optimization, and automation. We understand every organization is different, so we have built our platform to be highly customizable to cater to your unique challenges and requirements.
How DigiTwin.ai Works
Our platform creates a comprehensive digital replica of your industrial operations by integrating real-time sensor data with AI-powered analytics. This digital twin continuously learns from your operational data, identifying patterns and optimization opportunities that would be impossible to detect manually.
The DigiTwin.ai platform consists of three core components that work together to transform your operations:
Real-Time Industrial Intelligence
Monitors your operations 24/7, providing immediate visibility into performance issues
Closed Loop Automation
Uses reinforcement learning to make autonomous decisions that optimize processes
AI-Powered Digital Workforce
Deploys AI agents to analyze data, predict maintenance needs, and solve problems
Real-Time Industrial Intelligence
Control Tower for Operations
At DigiTwin.ai, we've built the most advanced industrial intelligence network, integrating real-time sensor data with AI-powered analytics to enable a control tower for your operations. The control tower is capable of processing massive operational datasets concurrently to provide visibility to acute issues that affect performance.
Live Monitoring
Track equipment or process performance and production efficiency in real-time dashboards
Process Control Alerts
Text or email alert when there is a deviation in key performance indicators
Performance Benchmarking
Compare current performance against historical data and industry standards
Root Cause Analysis
Quickly identify the source of performance issues or quality deviations
Closed Loop Automation
Autonomous Decision-Making with Reinforcement Learning
Our models are designed to learn continuously from your operational data over time and can adapt dynamically to changing conditions. There is a simplified Machine Learning Operations (MLOps) set-up within the platform that can be handy for your in-house team to switch between models based on your master production schedules.
Companies running our closed loop automations have reported:
Enhanced Efficiency
Continuously optimizes processes in real-time, reducing manual interventions and improving operational performance.
Increased Accuracy
Automated adjustments based on real-time data minimize errors and ensure consistent output quality.
Cost Savings
Reduces waste, energy consumption, and downtime by dynamically optimizing resources and processes.
AI-Powered Digital Workforce
Unlock 24/7 Automation with AI-driven Digital Workers Using LLMs
DigiTwin.ai brings the power of AI agents to analyze your operational data and search your historical data library effectively for the right information. While your team focuses on strategic growth, our Digital Workforce can take care of:
Faster Issue Resolution
Quickly analyze and diagnose maintenance problems, providing immediate solutions or recommendations to reduce downtime.
Predictive Maintenance
Analyze historical data to predict potential failures, allowing for proactive maintenance and minimizing unexpected breakdowns.
Knowledge Management
Capture and utilize institutional knowledge to improve decision-making and operational consistency.
Continuous Monitoring
Provide 24/7 vigilance over operations without human fatigue or oversight.
Getting Started with DigiTwin.ai
Implementing our digital twin solution is a straightforward process designed to minimize disruption to your operations while maximizing value:
Initial Assessment
1-2 weeks
We analyze your current systems, data sources, and key performance indicators to identify the highest-value applications for digital twins in your operations.
Data Integration
2-4 weeks
Our team connects the DigiTwin.ai platform to your existing systems, ensuring seamless data flow without disrupting operations.
Model Training
3-6 weeks
We train our AI models on your historical and real-time data, customizing them to your specific processes and objectives.
Deployment & Validation
1-2 weeks
The digital twin is deployed in parallel with your existing operations, allowing for validation and fine-tuning without risk.
Continuous Improvement
Ongoing
Once deployed, our platform continues to learn and adapt, with regular updates and optimizations based on performance data.
Seamless Integration with Your Existing Systems
DigiTwin.ai is designed to work with your current technology stack, not replace it. Our platform integrates with:
Control Systems
DCS, SCADA, PLC systems from major vendors, including Siemens, ABB, Honeywell, Emerson, and Yokogawa
Historians
OSIsoft PI, Honeywell PHD, AspenTech IP.21, and other time-series databases
ERP Systems
SAP, Oracle, Microsoft Dynamics, and others
MES Systems
Siemens SIMATIC IT, Rockwell FactoryTalk, GE Digital, and others
IoT Platforms
AWS IoT, Microsoft Azure IoT, Google Cloud IoT, and custom IoT implementations
Custom Systems
Our flexible API architecture allows for integration with proprietary or legacy systems