Industry-Specific Digital Twin Solutions
DigiTwin.ai delivers tailored digital twin solutions for various industrial sectors, addressing the unique challenges and requirements of each industry. Our product is developed and maintained by a team with deep process industry expertise along with skills in Physics modeling, Artificial intelligence and Machine learning. We ensure our solution remains cutting-edge by following best practices and staying informed about advancements across the diverse industries our clients represent.
From Complexity to Control
Cement operations are shaped by ever-changing variables, like kiln temperature shifts, raw material inconsistencies, and heavy energy demands. These fluctuations often lead to inefficiencies and environmental challenges.
What We Do
Our AI-powered platform builds a live digital twin of your cement manufacturing process. It continuously monitors clinker formation, fuel usage, and emissions data, then predicts and adjusts process parameters to reduce variability and waste.
Benefits
- Improve kiln and mill efficiency by 15–25%
- Cut energy consumption and fuel use by 20–30%
- Minimize unplanned stoppages by 30–40%
- Maintain consistent clinker quality across shifts
- Optimize material flow and inventory planning
